scorecardThis is how Bugatti built the Veyron - the insanely fast hypercar that's now been succeeded by the new Chiron
  1. Home
  2. Transportation
  3. This is how Bugatti built the Veyron - the insanely fast hypercar that's now been succeeded by the new Chiron

This is how Bugatti built the Veyron - the insanely fast hypercar that's now been succeeded by the new Chiron

The 16-cylinder engine is the heart of the Veyron.

This is how Bugatti built the Veyron - the insanely fast hypercar that's now been succeeded by the new Chiron

And its journey started here: VW's Salzgitter engine plant.

And its journey started here: VW

This is, without a doubt, one of the largest engine factories in the world.

This is, without a doubt, one of the largest engine factories in the world.

Yet the Veyron's engine was assembled by hand in a tiny room.

Yet the Veyron

The bespoke titanium and aluminum parts were delivered by hand in sealed, padded cases.

The bespoke titanium and aluminum parts were delivered by hand in sealed, padded cases.

Each piston was carved out of solid aluminum.

Each piston was carved out of solid aluminum.

The engine is actually a W configuration: a pair of V8 engines bolted together.

The engine is actually a W configuration: a pair of V8 engines bolted together.

It took a craftsmen one week to complete a single Veyron engine.

It took a craftsmen one week to complete a single Veyron engine.

To test it, they ran it on a dyno — an instrument that measures output — for the first time in 2001.

To test it, they ran it on a dyno — an instrument that measures output — for the first time in 2001.

It produced the magical 1,000 horsepower — and then some.

It produced the magical 1,000 horsepower — and then some.

It actually made 3,000 horsepower, 2/3 of which was heat. The building almost burned to the ground.

It actually made 3,000 horsepower, 2/3 of which was heat. The building almost burned to the ground.

When the car was first tested on the road, it had 6 foot flames shooting out the back at 200 MPH. That isn't exactly legal.

When the car was first tested on the road, it had 6 foot flames shooting out the back at 200 MPH. That isn

So they upped the cooling capacity. Each Veyron has 10 radiators.

So they upped the cooling capacity. Each Veyron has 10 radiators.

Italian company Riccardo was contracted to make the gearbox.

Italian company Riccardo was contracted to make the gearbox.

While now common, this was one of the earlier applications of a dual-clutch unit.

While now common, this was one of the earlier applications of a dual-clutch unit.

They could make it go, but could they make it stop?

They could make it go, but could they make it stop?

The Veyron has massive carbon-ceramic brakes.

The Veyron has massive carbon-ceramic brakes.

They're all hand made, once again in Germany.

They

They can withstand heat up to 1,800 degrees Fahrenheit. But that wasn't enough to safely stop the car.

They can withstand heat up to 1,800 degrees Fahrenheit. But that wasn

So the rear wing pops up to help the Veyron stop from speeds over 125 MPH. On its own, the air brake provides 70 percent the force of standard car brakes.

So the rear wing pops up to help the Veyron stop from speeds over 125 MPH. On its own, the air brake provides 70 percent the force of standard car brakes.

Heggemann Aerospace constructed the wing and other assemblies in Germany.

Heggemann Aerospace constructed the wing and other assemblies in Germany.

The front of the car is made of aerospace-grade stainless steel.

The front of the car is made of aerospace-grade stainless steel.

The fuel tank has 250 separate components and took three days to complete.

The fuel tank has 250 separate components and took three days to complete.

When complete, the parts were shipped to Bugatti in France.

When complete, the parts were shipped to Bugatti in France.

Tires had never been built for a car this fast. Michelin was contracted to make them work.

Tires had never been built for a car this fast. Michelin was contracted to make them work.

They originally made two tires, one for the road and one for the track. But Bugatti came back and said they needed one for both.

They originally made two tires, one for the road and one for the track. But Bugatti came back and said they needed one for both.

A standard tire can be stamped out in 30 seconds. Veyron tires took one hour to make.

A standard tire can be stamped out in 30 seconds. Veyron tires took one hour to make.

And if they wear out, you are in for an expensive bill. A set of four costs $17,000.

And if they wear out, you are in for an expensive bill. A set of four costs $17,000.

When all of the subassemblies are complete, they were sent to the Bugatti "Atelier" in Molsheim, France.

When all of the subassemblies are complete, they were sent to the Bugatti "Atelier" in Molsheim, France.

Atelier is the French word for "artists' workshop."

Atelier is the French word for "artists

Inside, incomplete Veyrons were kept in 3 sections until they are ready to be put together.

Inside, incomplete Veyrons were kept in 3 sections until they are ready to be put together.

The carbon fiber driver's cockpit provides protection for the occupants.

The carbon fiber driver

It may be hard to believe, but the front and rear of the car are held together by just 14 bolts.

It may be hard to believe, but the front and rear of the car are held together by just 14 bolts.

Before the body panels were applied, the car was run through a series of tests to make sure assembly went as intended.

Before the body panels were applied, the car was run through a series of tests to make sure assembly went as intended.

Every bolt in the entire car was done by hand. Each car took four to five weeks to finish.

Every bolt in the entire car was done by hand. Each car took four to five weeks to finish.

Every Veyron was then driven 300 miles to ensure that the work was done properly.

Every Veyron was then driven 300 miles to ensure that the work was done properly.

Some were even run at Volkswagen's test facility, Ehra-Lessien, in Germany.

Some were even run at Volkswagen

At top speed, the Veyron can cover more than a football field each second.

At top speed, the Veyron can cover more than a football field each second.

And it gets 3 miles per gallon. It runs out of fuel in 12 minutes.

And it gets 3 miles per gallon. It runs out of fuel in 12 minutes.

It was then lovingly polished for two days ...

It was then lovingly polished for two days ...

... before it was sent to its new owner.

... before it was sent to its new owner.

But if you paid $1 million for a car, you expected this level of commitment.

But if you paid $1 million for a car, you expected this level of commitment.

And here, ladies and gentlemen and small children, is the mighty new Chiron, revealed at the 2016 Geneva Motor Show. Will it live up to its big brother's reputation — or exceed it?

And here, ladies and gentlemen and small children, is the mighty new Chiron, revealed at the 2016 Geneva Motor Show. Will it live up to its big brother

Advertisement