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These GIFs Show How Sriracha Sauce Is Made

Jan 3, 2014, 00:30 IST

Sriracha has taken our taste buds hostage. Every single year, the company behind the beloved hot sauce, Huy Fong Foods, sees at least a 20% business increase.

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The sauce of sun-ripened chilies, garlic, and sugar, packaged in a convenient squeeze bottle, adds spice to almost anything: soups, sauces, pastas, pizzas, hot dogs, hamburgers, and chowmein, just to name a few.

Even more, Sriracha embodies hipness (much to the dismay of diehard fans.) If you use it, you love it. And if you don't, you'll probably buy a red, rooster sweatshirt anyway and pretend.

The red sauce has also made its fair share of headlines recently, after neighbors complained about odors emanating from the factory. As a result, the state health department temporarily halted shipping to implement additional safety measures.

Even earlier though, Griffin Hammond, a filmmaker and Sriracha fan himself, found the company's success a bit mysterious. So he launched a Kickstarter campaign to create a documentary about the spicy condiment - and America's obsession with it.

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He reached his goal and then some. Last month, "Sriracha: A Documentary" by Griffin Hammond debuted. Do yourself a favor and splurge on $5 to download the full version.

These GIFs from Hammond's recent flick show you how Sriracha goes from the fields to the grocery store shelves.

Just one company, Underwood Ranches in Camarillo, Cali., grows the chiles used to make Sriracha. And Huy Fong Foods only buys from them. Below, workers dump hand-picked chiles into crates.

Sriracha/Griffin Hammond

Equipment does some of the work though. This year, the farm will grow 48,000 tons of peppers, according to owner Craig Underwood.

Sriracha/Griffin Hammond

That would take up a field about the size of lower Manhattan, south of Houston Street.

Sriracha/Griffin Hammond

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After sorting, a conveyer belt hoists the peppers onto trucks. The farm sends about 30 semis to Huy Fong Foods daily, Underwood said.

Sriracha/Griffin Hammond

Vietnamese refugee David Tran founded Huy Fong Foods, located in Rosemead, Cali.

Sriracha/Griffin Hammond

He named the company after the ship that brought him to America.

Sriracha/Griffin Hammond

Once the chiles leave the truck, processing starts.

Sriracha/Griffin Hammond

They look like red quicksand funneling into factory machines.

Sriracha/Griffin Hammond

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First, a windmill-like device washes the chiles, removing any dirt or chemicals.

Sriracha/Griffin Hammond

Then, they enter a grinder.

Sriracha/Griffin Hammond

Sriracha/Griffin Hammond

After that, industrial, blue barrels store the chile-mash.

Sriracha/Griffin Hammond

Later, the mixture gets a dose of garlic and sugar. Below, the sauce cooks while churning.

Sriracha/Griffin Hammond

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Then, packaging begins. The old factory (not shown) could produce about 70,000 bottles daily. Huy Fong Foods' new facility, however, is 2.5 times the size and yields about 18,000 daily - on one line.

Sriracha/Griffin Hammond

Sriracha/Griffin Hammond

Factory machines also take care of the the final touch, those signature green caps.

Sriracha/Griffin Hammond

Sriracha/Griffin Hammond

Sriracha/Griffin Hammond

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As the bottles leave the conveyer belt, workers package them, twelve to each box.

Sriracha/Griffin Hammond

Sriracha/Griffin Hammond

Aside from the 17- and 28-ounce bottles, the company plans to sell 9-ounce and gallon-sized containers too, according to Tran.

Sriracha/Griffin Hammond

Heavy machinery transports large orders. Huy Fong Foods' new factory more than doubles the old one in size.

Sriracha/Griffin Hammond

Surprisingly, the company doesn't advertise for any product. Fans, however, often pick up the slack. This dancing chicken comes from a YouTube video called "Sriracha Rap."

Sriracha/Griffin Hammond

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Still, Huy Fong Foods has no trouble selling the special sauce. "The past 30 years, the economics sometimes up and down. For me, I feel nothing. Every day, every month, the volume increase," Tran said.

Sriracha/Griffin Hammond

Most importantly, Tran wants to keep the price low for his "chile friends."

Sriracha/Griffin Hammond

And they use it on almost everything.

Sriracha/Griffin Hammond

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