Ford can't stop recalling its cars

• Ford recalled about 85,000 Explorer Police Interceptor Utility vehicles on Friday.
• Ford has undergone at least three recalls this month alone, impacting millions of cars and trucks.

Ford recalled over 85,000 police vehicles due to potential engine fires in its latest manufacturing headache.

The National Highway Traffic Safety Administration announced the recall in a memo this month. It affects 2020-2022 Ford Explorers with the Police Interceptor Utility Package.

"In the event of an engine failure, engine oil and fuel vapor may be released into the engine compartment and accumulate near ignition sources such as hot engine or exhaust components, possibly resulting in an engine compartment fire," the memo said.

A safety recall report said as of July 9, there were 13 reports of "under hood fires in North America resulting from engine block breaches on Explorer PIU vehicles built with 3.3L engines manufactured before June 2, 2022."

Ford is not aware of any accident or injury reports related to the issue, according to the safety report.

Representatives for Ford and The National Highway Traffic Safety Administration did not immediately respond to Business Insider's request for comment.

The recall is the latest misstep for Ford.

Although Ford earned $1.8 billion in net income during the second fiscal quarter, the company acknowledged in a July earnings press release that its warranty reserve increase impacted its profits. The company racked up $2.3 billion in warranty and recall costs during the second quarter alone, according to The Associated Press.

Ford began recalling vehicles at the beginning of the year, including more than 2 million Explorer SUVs in January because of trim-retention clips.

In June, Ford recalled over half a million 2014 Model F-150 pickup trucks because of sudden gear shifts. The company then issued another recall for 2024 Ford Mustang over concerns that the steering wheel could turn unintentionally.

This month, Ford recalled almost 5,000 2024 Mustang vehicles over concerns the rear suspension knuckles could fail. Then, Ford issued a "Do Not Drive" warning for over 374,000 vehicles "equipped with recalled, unrepaired Takata airbags."

Ford Chief Operating Officer Kumar Galhotra said in a February press release that the company has taken steps to improve its quality and, in turn, its profits.

"We're seeing green shoots of quality improvement, including in our new-product launches — with several important ones coming up this year," Galhotra said. "Across our global industrial system we've identified and will land $2 billion in cost reductions, in areas like material, freight and manufacturing — and we're just getting started."