Boeing's most controversial plane is being used to fight climate change. See inside the new Boeing 737 Max ecoDemonstrator.

Thomas PalliniJan 23, 2022, 18:38 IST

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Boeing and Alaska Airlines are teaming up to test new technologies that aim to make the aviation industry more sustainable.
A Boeing 737 Max 9 has been outfitted with experimental technology for engineers to test.

The aviation industry is working towards a more sustainable future as airlines and aircraft manufacturers alike are being forced to examine and improve their environmental impact.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Andrew Mauro/Shutterstock.com

The aviation industry is working towards a more sustainable future as airlines and aircraft manufacturers alike are being forced to examine and improve their environmental impact.

Airlines are limited in how they can reduce their carbon footprint owing to a lack of availability of sustainable aviation fuels. But what airlines and aircraft manufacturers can control, to a degree, is the carbon footprint of their aircraft.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Airlines are limited in how they can reduce their carbon footprint owing to a lack of availability of sustainable aviation fuels. But what airlines and aircraft manufacturers can control, to a degree, is the carbon footprint of their aircraft.

Boeing's ecoDemonstrator program aims to test new technologies that can maximize aircraft efficiency. It's a win-win for airlines that get to reduce their emissions and costs while also helping Boeing make its aircraft more attractive to prospective buyers.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Boeing's ecoDemonstrator program aims to test new technologies that can maximize aircraft efficiency. It's a win-win for airlines that get to reduce their emissions and costs while also helping Boeing make its aircraft more attractive to prospective buyers.

Boeing and Alaska Airlines have teamed up to test new technologies onboard a Boeing 737 Max 9 aircraft that is Boeing’s new ecoDemonstrator. Take a closer look at the aircraft.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Boeing and Alaska Airlines have teamed up to test new technologies onboard a Boeing 737 Max 9 aircraft that is Boeing’s new ecoDemonstrator. Take a closer look at the aircraft.

The Boeing 737 Max is a prime example of how existing aircraft can be upgraded with new technology that both lowers emissions and reduces costs for airlines.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Two CFM International LEAP-1B engines power the 737 Max using longer fan blades made from composite materials to reduce the rate of fuel burn by 14% compared to previous-generation engines.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Two CFM International LEAP-1B engines power the 737 Max using longer fan blades made from composite materials to reduce the rate of fuel burn by 14% compared to previous-generation engines.

And on the wings, new "advanced technology" winglets increase the aerodynamic efficiency of the aircraft using laminar fuel that also contributes to a reduction in fuel burn.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

And on the wings, new "advanced technology" winglets increase the aerodynamic efficiency of the aircraft using laminar fuel that also contributes to a reduction in fuel burn.

But Boeing is looking to get granular with its aircraft as even a 20-pound weight reduction can have a big impact on performance and efficiency.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

One seemingly minor but useful innovation is the low-profile anti-collision light to replace the convention anti-collision light that's a required feature on airliners.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Located on the belly of the aircraft, the anti-collision light is a minor fixture of the aircraft that extends a mere four inches from the fuselage. Its presence, however, disrupts the smooth flow of air under the aircraft ever so slightly and causes drag.

An aircraft landing at night.motive56/Shutterstock.com

Located on the belly of the aircraft, the anti-collision light is a minor fixture of the aircraft that extends a mere four inches from the fuselage. Its presence, however, disrupts the smooth flow of air under the aircraft ever so slightly and causes drag.

Boeing wants to make the light almost flush with the fuselage to improve airflow and reduce drag along the airframe, as well as keep the light's infrastructure on the inside of the aircraft to shield it from the extreme conditions of flight.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Boeing wants to make the light almost flush with the fuselage to improve airflow and reduce drag along the airframe, as well as keep the light's infrastructure on the inside of the aircraft to shield it from the extreme conditions of flight.

The change might seem minor but will have an impact on how much fuel an aircraft will burn in a given flight, as well as how often an airline might need to repair anti-collision lights.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

The change might seem minor but will have an impact on how much fuel an aircraft will burn in a given flight, as well as how often an airline might need to repair anti-collision lights.

"It's a very minor drag reduction but it all adds up to a more efficient airplane," Chad Lloyd, Boeing's manager for the ecoDemonstrator program, said.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Inside the engine, Boeing is testing acoustic treatments that aim to reduce the noise levels of an aircraft for the benefit of people on the ground.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

"We're testing new technologies to put acoustic treatments in parts of the engine that have never been able to accommodate those treatments before," Addison Salzman of the ecoDemonstrator program said. A large microphone array the size of a football field is then used to test the noise levels.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

"We're testing new technologies to put acoustic treatments in parts of the engine that have never been able to accommodate those treatments before," Addison Salzman of the ecoDemonstrator program said. A large microphone array the size of a football field is then used to test the noise levels.

Boeing is also testing alternatives to halon as an engine fire extinguisher, as liquefied gas has been banned in the US and can no longer be produced. The ecoDemonstrator has been leading the charge on testing new extinguishing agents.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Boeing is also testing alternatives to halon as an engine fire extinguisher, as liquefied gas has been banned in the US and can no longer be produced. The ecoDemonstrator has been leading the charge on testing new extinguishing agents.

Rows of traditional airplane seats fill the ecoDemonstrator's cabin in part to match the weight of an airliner and also to fly Boeing's test engineers around the world.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Boeing is testing the use of carbon fiber sidewalls that are lighter than traditional materials. The carbon fiber is recycled from the production of the Boeing 787 Dreamliner and is 20% lighter than current materials, resulting in 20 to 30 pounds of weight savings.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Boeing is testing the use of carbon fiber sidewalls that are lighter than traditional materials. The carbon fiber is recycled from the production of the Boeing 787 Dreamliner and is 20% lighter than current materials, resulting in 20 to 30 pounds of weight savings.

"One of our goals as an airframe manufacturer is to make aircraft lighter," Lloyd said. "Lighter airplanes result in less fuel burn, which results in less emissions into the atmosphere."

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

"One of our goals as an airframe manufacturer is to make aircraft lighter," Lloyd said. "Lighter airplanes result in less fuel burn, which results in less emissions into the atmosphere."

Microphones in the cabin also test the noise-reducing capabilities of carbon fiber compared to traditional materials.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Monitoring stations in the front half of the aircraft allow flight test engineers to monitor and review data, while also monitoring the safety of the flight test aircraft during missions.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Monitoring stations in the front half of the aircraft allow flight test engineers to monitor and review data, while also monitoring the safety of the flight test aircraft during missions.

"The things that we do here through airline partners and others help inform things that will go on our next airplanes and also improvements that will go on our existing airplanes," Chris Raymond, Boeing's chief sustainability officer, said.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

"The things that we do here through airline partners and others help inform things that will go on our next airplanes and also improvements that will go on our existing airplanes," Chris Raymond, Boeing's chief sustainability officer, said.

Boeing launched the EcoDemonstrator program in 2012 with the goal of testing multiple technologies using a single plane, replacing the prior practice of using one aircraft to test one technology at a time.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Boeing launched the EcoDemonstrator program in 2012 with the goal of testing multiple technologies using a single plane, replacing the prior practice of using one aircraft to test one technology at a time.

Alaska Airlines's Boeing 737 Max 9 is serving as the eighth aircraft in the role. The previous ecoDemonstrators include the Boeing 787-9 Dreamliner, Boeing 757, Boeing 777-200, Boeing 777 Freighter, and Boeing 737 aircraft.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Alaska Airlines's Boeing 737 Max 9 is serving as the eighth aircraft in the role. The previous ecoDemonstrators include the Boeing 787-9 Dreamliner, Boeing 757, Boeing 777-200, Boeing 777 Freighter, and Boeing 737 aircraft.

The ecoDemonstrator program in its 10-year history has already yielded results that can be found on Boeing aircraft. The advanced technology winglet that is found on all 737 Max aircraft originated from the ecoDemonstrator program.

A Boeing 737 Max aircraft.AP Photo/Ted S. Warren

The ecoDemonstrator program in its 10-year history has already yielded results that can be found on Boeing aircraft. The advanced technology winglet that is found on all 737 Max aircraft originated from the ecoDemonstrator program.

Boeing has tested around 225 technologies on ecoDemonstrator aircraft, with around a third being implemented by the manufacturer on new aircraft as well as service solutions it offers.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Boeing has tested around 225 technologies on ecoDemonstrator aircraft, with around a third being implemented by the manufacturer on new aircraft as well as service solutions it offers.

Technology that's tested on the ecoDemonstrator might not see deployment on a new Boeing plane for years to come. Though, some technologies have been able to make it from ecoDemonstrator to a new aircraft in as little as two years.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Technology that's tested on the ecoDemonstrator might not see deployment on a new Boeing plane for years to come. Though, some technologies have been able to make it from ecoDemonstrator to a new aircraft in as little as two years.

But the findings that Boeing makes will enable next-generation aircraft to offer additional fuel savings and reduce the harmful emissions that impact the environment.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

The real breakthrough will come once the code is cracked on alternative and sustainable aviation fuels.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

"If we can move to 100% sustainable aviation fuel, we can see an 80% reduction in [carbon dioxide] emissions," Lloyd said.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Despite the Boeing 737 Max being a fully certified aircraft, the ecoDemonstrator is classified as "experimental" because of the non-standard technology being treated onboard.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

Despite the Boeing 737 Max being a fully certified aircraft, the ecoDemonstrator is classified as "experimental" because of the non-standard technology being treated onboard.

And once this aircraft's time as the ecoDemonstrator is finished, it will join the Alaska Airlines fleet flying passengers around the US, Caribbean, and Central America.

An Alaska Airlines Boeing 737 Max 9 ecoDemonstrator.Thomas Pallini/Insider

And once this aircraft's time as the ecoDemonstrator is finished, it will join the Alaska Airlines fleet flying passengers around the US, Caribbean, and Central America.

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Boeing's most controversial plane is being used to fight climate change. See inside the new Boeing 737 Max ecoDemonstrator.

The aviation industry is working towards a more sustainable future as airlines and aircraft manufacturers alike are being forced to examine and improve their environmental impact.

Airlines are limited in how they can reduce their carbon footprint owing to a lack of availability of sustainable aviation fuels. But what airlines and aircraft manufacturers can control, to a degree, is the carbon footprint of their aircraft.

Boeing's ecoDemonstrator program aims to test new technologies that can maximize aircraft efficiency. It's a win-win for airlines that get to reduce their emissions and costs while also helping Boeing make its aircraft more attractive to prospective buyers.

Boeing and Alaska Airlines have teamed up to test new technologies onboard a Boeing 737 Max 9 aircraft that is Boeing’s new ecoDemonstrator. Take a closer look at the aircraft.

The Boeing 737 Max is a prime example of how existing aircraft can be upgraded with new technology that both lowers emissions and reduces costs for airlines.

Two CFM International LEAP-1B engines power the 737 Max using longer fan blades made from composite materials to reduce the rate of fuel burn by 14% compared to previous-generation engines.

And on the wings, new "advanced technology" winglets increase the aerodynamic efficiency of the aircraft using laminar fuel that also contributes to a reduction in fuel burn.

But Boeing is looking to get granular with its aircraft as even a 20-pound weight reduction can have a big impact on performance and efficiency.

One seemingly minor but useful innovation is the low-profile anti-collision light to replace the convention anti-collision light that's a required feature on airliners.

Located on the belly of the aircraft, the anti-collision light is a minor fixture of the aircraft that extends a mere four inches from the fuselage. Its presence, however, disrupts the smooth flow of air under the aircraft ever so slightly and causes drag.

Boeing wants to make the light almost flush with the fuselage to improve airflow and reduce drag along the airframe, as well as keep the light's infrastructure on the inside of the aircraft to shield it from the extreme conditions of flight.

The change might seem minor but will have an impact on how much fuel an aircraft will burn in a given flight, as well as how often an airline might need to repair anti-collision lights.

"It's a very minor drag reduction but it all adds up to a more efficient airplane," Chad Lloyd, Boeing's manager for the ecoDemonstrator program, said.

Inside the engine, Boeing is testing acoustic treatments that aim to reduce the noise levels of an aircraft for the benefit of people on the ground.

"We're testing new technologies to put acoustic treatments in parts of the engine that have never been able to accommodate those treatments before," Addison Salzman of the ecoDemonstrator program said. A large microphone array the size of a football field is then used to test the noise levels.

Boeing is also testing alternatives to halon as an engine fire extinguisher, as liquefied gas has been banned in the US and can no longer be produced. The ecoDemonstrator has been leading the charge on testing new extinguishing agents.

Rows of traditional airplane seats fill the ecoDemonstrator's cabin in part to match the weight of an airliner and also to fly Boeing's test engineers around the world.

Boeing is testing the use of carbon fiber sidewalls that are lighter than traditional materials. The carbon fiber is recycled from the production of the Boeing 787 Dreamliner and is 20% lighter than current materials, resulting in 20 to 30 pounds of weight savings.

"One of our goals as an airframe manufacturer is to make aircraft lighter," Lloyd said. "Lighter airplanes result in less fuel burn, which results in less emissions into the atmosphere."

Microphones in the cabin also test the noise-reducing capabilities of carbon fiber compared to traditional materials.

Monitoring stations in the front half of the aircraft allow flight test engineers to monitor and review data, while also monitoring the safety of the flight test aircraft during missions.

"The things that we do here through airline partners and others help inform things that will go on our next airplanes and also improvements that will go on our existing airplanes," Chris Raymond, Boeing's chief sustainability officer, said.

Boeing launched the EcoDemonstrator program in 2012 with the goal of testing multiple technologies using a single plane, replacing the prior practice of using one aircraft to test one technology at a time.

Alaska Airlines's Boeing 737 Max 9 is serving as the eighth aircraft in the role. The previous ecoDemonstrators include the Boeing 787-9 Dreamliner, Boeing 757, Boeing 777-200, Boeing 777 Freighter, and Boeing 737 aircraft.

The ecoDemonstrator program in its 10-year history has already yielded results that can be found on Boeing aircraft. The advanced technology winglet that is found on all 737 Max aircraft originated from the ecoDemonstrator program.

Boeing has tested around 225 technologies on ecoDemonstrator aircraft, with around a third being implemented by the manufacturer on new aircraft as well as service solutions it offers.

Technology that's tested on the ecoDemonstrator might not see deployment on a new Boeing plane for years to come. Though, some technologies have been able to make it from ecoDemonstrator to a new aircraft in as little as two years.

But the findings that Boeing makes will enable next-generation aircraft to offer additional fuel savings and reduce the harmful emissions that impact the environment.

The real breakthrough will come once the code is cracked on alternative and sustainable aviation fuels.

"If we can move to 100% sustainable aviation fuel, we can see an 80% reduction in [carbon dioxide] emissions," Lloyd said.

Despite the Boeing 737 Max being a fully certified aircraft, the ecoDemonstrator is classified as "experimental" because of the non-standard technology being treated onboard.

And once this aircraft's time as the ecoDemonstrator is finished, it will join the Alaska Airlines fleet flying passengers around the US, Caribbean, and Central America.